Press-in technique

The XMP Series

Maximum Modula­rity for Your Assembly Processes

The XMP press-in units are built modularly from standar­dized compon­ents – ideal for custo­mized confi­gu­ra­tions, from simple joining tasks to complex assembly or testing appli­ca­tions.
Whether pressing or pulling forces, redun­dant force sensors, indivi­du­ally matched gear modules, or additional brake elements: the XMP series can be precisely tailored to your requi­re­ments.

Highly precise force sensors, absolute stroke measu­re­ment, and integra­tion with the MultiPro 3G control system ensure maximum accuracy and seamless documentation.

Alter­na­tively, the XMP series is also available in a current-controlled SA version without a force sensor – provi­ding an econo­mical solution for simpler press-in tasks.

A large integrated light field visually supports the operator by displaying process status, direc­tion of movement, and current position.

With the XMP series, you get a future-proof solution for quality-critical assembly and testing processes – flexible, functional, and precise.

Technical Features at a Glance:

  • Gear modules for process-adapted feed speeds

  • Optional attach­ment of a customer-supplied motor

  • Available with motor holding brake, mecha­nical holding brake, or backstop

  • Force sensor available for diffe­rent force ranges, also in redun­dant version

  • Absolute stroke measu­re­ment system for precise position detection

  • Large light field to display process status, direc­tion of movement, and plunger position

  • Optional: multi-range calibra­tion for various force ranges

Multi-Range Calibra­tion

With the optional multi-range calibra­tion, you can flexibly use your press-in unit for appli­ca­tions with varying force requi­re­ments – while maintai­ning consis­t­ently high measu­re­ment accuracy.

Especi­ally for frequently changing processes or compo­nent variants, calibra­tion across multiple defined measu­re­ment points ensures reliable and precise results throug­hout the entire force range.

🔧 How it works:
Up to five measu­re­ment points are defined via a calibra­tion series using a reference trans­ducer. This allows force measu­re­ment to be speci­fi­cally adjusted to diffe­rent force levels within the press-in unit’s opera­ting range – for maximum precision from low to high forces
Multi-Range-Calibration Grafik

Select a Series
for More Information:

0.1 – 2.0 kN (3 versions)

XMP 60

1 – 25 kN (3 versions)

XMP 90

6 – 100 kN (4 versions)

XMP 120

🔍 XMP Bench­Press­Unit:
Modular worksta­tion for press-in processes with XMP 60 and XMP 90 units – ergonomic, safe, and flexible.
Equipped with integrated safety techno­logy for precise and process-secure operation.

Learn More

XMP 60 Series

XMP 60
XMP 60 SA
XMP 60
XMP 60 SA
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Press-in unit with brushless, electro­ni­cally controlled servo motor, absolute stroke measu­re­ment system, and a large illumi­nated field – available either with a digital force sensor or as a current-controlled SA version.

The XMP-60 series is available in a basic design with a stroke of 200 mm or 400 mm. Nominal forces of 0.5 kN, 1 kN, and 2 kN are available – in DR version (compres­sion) or DZ version (compres­sion and tension).

Features

  • Servo motor, motor attach­ment via motor offset for a short design
  • Force measu­re­ment in compres­sion direc­tion – sensor-controlled or current-controlled (SA); tension and compres­sion option only available with force sensor version
  • Displa­ce­ment sensor (absolute encoder) directly fitted on the ball screws
  • Distance repeat precision 0.01 mm at approx. 20 mm/s
  • Distance measu­re­ment resolu­tion 0.003 mm

Gear Module

  • Gear module 4Z (to max. 2 kN), Stamping speed max. 400 mm/s in both direc­tions conti­nuously variable

Force Sensor Control Type

  • KU: Force sensor bottom, integrated in the plunger; Precision of force measu­re­ment 0.5% of the final value
  • RU: Redudant force sensor bottom, integrated in the plunger; Precision of force measu­re­ment 0.5% of the final value

SA Control Type (without force sensor)

  • Indirect force measu­re­ment via current-controlled shut-off
  • Force accuracy depends on the adjus­t­ment of the press-in unit – calibra­tion through reference measu­re­ment and confi­gu­ra­tion on the MultiPro 3G
  • Regular reference measu­re­ments ensure accuracy
  • Cost-effec­tive solution for simple press-in tasks

Force Ranges

  • XMP 60 / 005: 0.1 – 0.5 kN
  • XMP 60 / 01: 0.2 – 1 kN
  • XMP 60 / 02: 0.4 – 2 kN

Standard Options

  • Calibra­tion of the force sensor for tension and compres­sion force measu­re­ment (DZ) – only for versions with force sensor

Access­ories

  • Fan unit for cooling the motor
  • Sealing air connec­tion – avoids the ingress of dirt particles into the press-in unit
  • Portal frame manufac­tured accor­ding to customer-specific requirements
  • C‑frame manufac­tured accor­ding to customer-specific requirements
  • Service package – lubri­ca­tion set

Dimen­sions and Weight

Dimen­sions (W × D × H):

  • 60 × 142 × 572 mm (200 mm stroke)
  • 60 × 142 × 772 mm (400 mm stroke)

Weight:

  • approx. 8 kg (200 mm stroke)
  • approx. 10 kg (400 mm stroke)
Data sheet XMP 60 (PDF, 386KB)
XMP 60
XMP 60 SA
XMP 60
XMP 60 SA
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XMP 90 Series

XMP 90
XMP 90 SA
XMP 90
XMP 90 SA
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Press-in unit with brushless, electro­ni­cally controlled servo motor, absolute stroke measu­re­ment system, and a large illumi­nated field – available either with a digital force sensor or as a current-controlled SA version.

The XMP-90 series is available in a basic design with a stroke of 200 mm or 400 mm. Nominal forces of 5 kN, 12.5 kN, and 25 kN are available – in DR version (compres­sion) or DZ version (compres­sion and tension).

Features

  • Servo motor, motor attach­ment via motor offset for a short design
  • Force measu­re­ment in compres­sion direc­tion – sensor-controlled or current-controlled (SA); tension and compres­sion option only available with force sensor version
  • Displa­ce­ment sensor (absolute encoder) directly fitted on the ball screws
  • Distance repeat precision 0.01 mm at approx. 20 mm/s
  • Distance measu­re­ment resolu­tion 0.003 mm

Gear Module

  • Gear module 4Z (to max. 25 kN), Stamping speed max. 200 mm/s in both direc­tions conti­nuously variable
  • Gear module 2Z (to max. 12,5 kN), Stamping speed max. 400 mm/s in both direc­tions conti­nuously variable
  • Gear module 1Z (to max. 5 kN), Stamping speed max. 900 mm/s in both direc­tions conti­nuously variable

Force Sensor Control Type

  • KU: Force sensor bottom, integrated in the plunger; Precision of force measu­re­ment 0.5% of the final value
  • RU: Redudant force sensor bottom, integrated in the plunger; Precision of force measu­re­ment 0.5% of the final value

SA Control Type (without force sensor)

  • Indirect force measu­re­ment via current-controlled shut-off
  • Force accuracy depends on the adjus­t­ment of the press-in unit – calibra­tion through reference measu­re­ment and confi­gu­ra­tion on the MultiPro 3G
  • Regular reference measu­re­ments ensure accuracy
  • Cost-effec­tive solution for simple press-in tasks

Force Ranges

  • XMP 90 / 05: 1 – 5 kN
  • XMP 90 / 12.5: 2.5 – 12.5 kN
  • XMP 90 / 25: 5 – 25 kN

Standard Options

  • Calibra­tion of the force sensor for tension and compres­sion force measu­re­ment (DZ) – only for versions with force sensor
  • Motor holding brake for higher tool weight as well as in combi­na­tion with backstop for braking the movement.
  • Holding brake – blocks the drive moving in and out (holding time max. 999 s), i.e. to move the plunger of the press-in unit, the brake must be switched off.
  • Backstop – blocks the drive only when moving in (holding time as long as desired). Due to the mecha­nical design (free-wheel, almost backlash-free), the plunger is inhibited against “pushing in” in any position and can thus hold a counter­force. The perma­nent holding of the set force is guaran­teed by the regula­tion by means of the stepper motor control.

Access­ories

  • Fan unit for cooling the motor
  • Sealing air connec­tion – avoids the ingress of dirt particles into the press-in unit
  • Portal frame manufac­tured accor­ding to customer-specific requirements
  • C‑frame manufac­tured accor­ding to customer-specific requirements
  • Service package – lubri­ca­tion set

Dimen­sions and Weight

Dimen­sions (W × D × H):

  • 90 × 193 × 592 mm (200 mm stroke)
  • 90 × 193 × 792 mm (400 mm stroke)

Weight:

  • approx. 27 kg (200 mm stroke)
  • approx. 40 kg (400 mm stroke)
Data sheet XMP 90 (PDF, 1.077KB)
XMP 90
XMP 90 SA
XMP 90
XMP 90 SA
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XMP 120 Series

XMP 120
XMP 120 SA
XMP 120
XMP 120 SA
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Press-in unit with brushless, electro­ni­cally controlled servo motor, absolute stroke measu­re­ment system, and a large illumi­nated field – available either with a digital force sensor or as a current-controlled SA version.

The XMP-120 series is available in a basic design with a stroke of 200 mm or 400 mm. Nominal forces of 30 kN, 50 kN, 75 kN, and 100 kN are available – in DR version (compres­sion) or DZ version (compres­sion and tension).

Features

  • Servo motor, motor attach­ment via motor offset for a short design
  • Force measu­re­ment in compres­sion direc­tion – sensor-controlled or current-controlled (SA); tension and compres­sion option only available with force sensor version
  • Displa­ce­ment sensor (absolute encoder) directly fitted on the ball screws
  • Distance repeat precision 0.01 mm at approx. 20 mm/s
  • Distance measu­re­ment resolu­tion 0.003 mm

Gear Module

  • Gear module 3Z + Motor 1M (to max. 30 kN), Stamping speed max. 500 mm/s in both direc­tions conti­nuously variable
  • Gear module 3Z + Motor 2M (to max. 50 kN), Stamping speed max. 320 mm/s in both direc­tions conti­nuously variable
  • Gear module 5Z + Motor 1M (to max. 50 kN), Stamping speed max. 270 mm/s in both direc­tions conti­nuously variable
  • Gear module 5Z + Motor 2M (to max. 100 kN), Stamping speed max. 170 mm/s in both direc­tions conti­nuously variable

Force Sensor Control Type

  • KU: Force sensor bottom, integrated in the plunger; Precision of force measu­re­ment 0.5% of the final value
  • RU: Redudant force sensor bottom, integrated in the plunger; Precision of force measu­re­ment 0.5% of the final value

SA Control Type (without force sensor)

  • Indirect force measu­re­ment via current-controlled shut-off
  • Force accuracy depends on the adjus­t­ment of the press-in unit – calibra­tion through reference measu­re­ment and confi­gu­ra­tion on the MultiPro 3G
  • Regular reference measu­re­ments ensure accuracy
  • Cost-effec­tive solution for simple press-in tasks

Force Ranges

  • XMP 120 / 30: 6 – 30 kN
  • XMP 120 / 50: 10 – 50 kN
  • XMP 120 / 75: 15 – 75 kN
  • XMP 120 / 100: 20 – 100 kN

Standard Options

  • Calibra­tion of the force sensor for tension and compres­sion force measu­re­ment (DZ) – only for versions with force sensor
  • Motor holding brake for higher tool weight as well as in combi­na­tion with backstop for braking the movement. The motor version 2M is equipped with a motor holding brake.
  • Holding brake – blocks the drive moving in and out (holding time max. 999 s), i.e. to move the plunger of the press-in unit, the brake must be switched off.
  • Backstop – blocks the drive only when moving in (holding time as long as desired). Due to the mecha­nical design (free-wheel, almost backlash-free), the plunger is inhibited against “pushing in” in any position and can thus hold a counter­force. The perma­nent holding of the set force is guaran­teed by the regula­tion by means of the stepper motor control.

Access­ories

  • Fan unit for cooling the motor
  • Sealing air connec­tion – avoids the ingress of dirt particles into the press-in unit
  • Portal frame manufac­tured accor­ding to customer-specific requirements
  • C‑frame manufac­tured accor­ding to customer-specific requirements
  • Service package – lubri­ca­tion set

Dimen­sions and Weight

Dimen­sions (W × D × H):

  • 120 × 250 × 834 mm (200 mm stroke)
  • 120 × 250 × 1034 mm (400 mm stroke)

Weight:

  • approx. 75 kg (200 mm stroke)
  • approx. 90 kg (400 mm stroke)
Data sheet XMP 120 (PDF, 410KB)
XMP 120
XMP 120 SA
XMP 120
XMP 120 SA
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